Steam generator

The steam generator is a fully completed product which, unlike traditional boilers, does not requite special skills to install and operate. It is compact and lightweight, so it can be very easily and cheaply moved from place to place, or even used as mobile equipment. The steam generator is a flow-through multi-pipe steam engine, with parallel or parallel-series connection of induction steam pipes.

Produces steam with temperatures to 300°С, excess pressure of up to 25 bar, and can produce to 5000 kg of steam per hour.

The technology allows to produce steam from hot water without boiling.

Induction steam generators can be used in a wide range of industries, for example:
Power industry
Oil industry
Housing and utility sector
Manufacturing facilities
Agriculture
Consumer goods industry
Medicine
Railroads
Food industry
Construction
Chemical industry
Water transport
and others.

Competitive advantages:

Parameter

Value

Power Costs

2 to 3 times lower (relative to the existing solutions)

Efficiency

98%. Permanent, for the entire life of the equipment

Run-up Time

20-30 seconds. It is not required to keep the steam generator equipment (boiler) "on hot standby" when steam is not needed and in some cases not to use the receiver

Structure

Modular. Allows you to produce just the right amount of steam, with a simultaneous proportional reduction in power consumption

Simple Design

No specially trained personnel is required: open the tap, press the start — the unit is in operation. Easy and 100% descaling in cases of its formation

Modular Structure

Ensures continued operation even if several induction elements fail

Comprehensive range, ease of manufacture

100 to 1,000 and more kg / hour. They allow to implement a modular scheme of steam supply, which assumes the installation of a steam generator of the required capacity directly "in situ", significantly reducing the number of steam pipelines, and accordingly, the cost of their installation and maintenance costs associated with losses in pipes

Rostekhnadzor's rules do not apply

The heating element volume is less than 1 liter, as a result of which the technical standards and rules do not apply to the object of increased danger (TP-TC-032/2013, order No. 116 of Rostechnadzor)

Steam production by a induction steam generator operating on the commercial frequency of alternating current is most efficient compared to steam generators using other methods of electric heating, as there is no need to keep liquid constantly boiling. Importantly, the induction method does not require water conditioning. The most notable property of an induction steam generator is its rapid operation which allows to use it in brief repeating cycles achieving further energy savings.

The options to produce 1,000 kg of steam per hour with temperature of 150–170°C and operating pressure of 0.7 MPa on different equipment types.

Type	Power Source	Consumption of the power source	Price of the power source, RUB	Costs for power source, RUB	Time to reach full power	Preparation of water	Note
Electrical
B-Plasma, LLC	Electricity	250 kW / h	3.5	875	20-30 seconds	Not required	Rules of Rostekhnadzor do not apply	No presence of personnel is required
Electrode	Electricity	650-750 kW / h	3.5	2,450	10-15 min. with prepared water	Preparation of water is required	The design allows not to apply the rules of Rostechnadzor (depends on the manufacturer)
Tubular Heating Element	Electricity	650-750 kW / h	3.5	2,450	10-15 min. with prepared water	Preparation of water is required
Fuel
Boiler	Oil	70-90 kg / h	14	1,120	15-25 min. with prepared water	Preparation of water is required	Rules of Rostechnadzor apply to this type of equipment	Personnel presence is required

Model range

Parameters	Steam Generator Model
Parameters	IP-100	IP-200	IP-400	IP-600	IP-800	IP-1000
Number of inductors	1	1	2	3	4	5
*Mounting Style	Stationary in-frame
Heated Medium	Water
Steam pressure, bar, max	8
Steam Temperature, C, max	175
Steam productivity, kg / h, ± 10%	100	200	400	600	800	1,000
Full electric power, kVA, ± 10%	25	45	90	140	190	240
Power Supply Specifications	- З ph., 50 Hz, 380 V
Time of steam delivery, minutes, max	0.5-1
** Water hardness, μg-eq / kg, max	10
*** Overall dimensions, WxLxH, mm without module block	600x750x700	600x800x800	600x1400x800	600x1400x1400	600x1400x1400	1100x1400x1400
**** Weight, kg, ± 10%	210	300	500	750	950	1,200

* Any implementation is possible, depending on application.
** Water hardness shall be determined by consultation with a client, and may be any, as long as coils and steam pipes are regularly descaled.
*** Dimensions shall be specified in a statement of work.
**** Steam generators with parameters different from those specified in the table may be manufactured.

Parameter	Value
Power Costs	2 to 3 times lower (relative to the existing solutions)
Efficiency	98%. Permanent, for the entire life of the equipment
Run-up Time	20-30 seconds. It is not required to keep the steam generator equipment (boiler) "on hot standby" when steam is not needed and in some cases not to use the receiver
Structure	Modular. Allows you to produce just the right amount of steam, with a simultaneous proportional reduction in power consumption
Simple Design	No specially trained personnel is required: open the tap, press the start — the unit is in operation. Easy and 100% descaling in cases of its formation
Modular Structure	Ensures continued operation even if several induction elements fail
Comprehensive range, ease of manufacture	100 to 1,000 and more kg / hour. They allow to implement a modular scheme of steam supply, which assumes the installation of a steam generator of the required capacity directly "in situ", significantly reducing the number of steam pipelines, and accordingly, the cost of their installation and maintenance costs associated with losses in pipes
Rostekhnadzor's rules do not apply	The heating element volume is less than 1 liter, as a result of which the technical standards and rules do not apply to the object of increased danger (TP-TC-032/2013, order No. 116 of Rostechnadzor)